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Best Packaging for Shipping Clothes

Best Packaging for Shipping Clothes

Have you ever ordered a new outfit online, only to have it arrive wrinkled, ripped, or even worse – lost in transit? Yikes! Believe it or not, the right packaging plays a crucial role in getting your clothes to their destination looking sharp.

Did you know that a whopping 20% of clothing returns are due to damaged items during shipping?  That's a significant number, and it can be easily avoided with the right approach.

Using inadequate packaging can lead to a fashion faux pas for your business (or personal shipment). We're talking wrinkles, tears, and buttons popping off – not exactly the first impression you want to make.  In this post, we'll unveil the secrets to choosing the best packaging for shipping clothes, ensuring your garments arrive looking flawless and your customers stay happy.

Choosing the Right Box for Shipping Clothes:

Cardboard Boxes: The classic choice for a reason! Cardboard comes in various sizes and thicknesses:

  • Regular Cardboard: Perfect for everyday clothing like t-shirts and jeans. It's affordable and offers good protection during shipping.

  • Rigid Cardboard: For heavier items like coats or for a more premium feel, consider rigid cardboard. It's sturdier and provides extra protection against crushing.

Poly Mailers:

These lightweight plastic envelopes are ideal for:

  • Lightweight Clothes: Poly mailers are perfect for things like scarves, socks, or folded t-shirts. They're lightweight, keeping shipping costs low.

  • Water Resistance: Poly mailers offer some protection from moisture, making them a good option for areas prone to rain or snow.

Keep in mind: Poly mailers aren't the most eco-friendly option, so consider them for situations where their benefits are truly needed.

Eco-Friendly Options:

More and more customers are looking for sustainable practices. Here's how you can join the eco-friendly movement:

  • Recycled Cardboard Boxes: Many companies offer cardboard boxes made from recycled materials. It's a great way to reduce your environmental impact without sacrificing quality.

  • Compostable Mailers: These innovative mailers are made from plant-based materials and can be composted after use. They're a fantastic option for a truly eco-conscious brand.

Packing Materials for Shipping Clothes:

  • Acid-Free Tissue Paper: This might seem like a fancy term, but it's an important detail, especially for delicate fabrics. Regular tissue paper can contain acids that can damage clothes over time. Acid-free tissue is a gentle touch that protects your garments while adding a touch of elegance when your customer opens the box.

  • Packing Peanuts/Air Pillows: These little packing heroes play a big role in keeping your clothes safe during their journey. They fill empty spaces in the box, preventing clothes from shifting around and getting wrinkled or snagged.

  • Biodegradable Void Fill: Eco-conscious shippers rejoice! There are fantastic alternatives to traditional packing peanuts. Biodegradable void fill comes in various forms, like starch-based peanuts or crinkle paper, that offer the same protection without harming the environment.

Folding and Packing Clothes for Shipping:

Folding for Flawless Arrivals:

  • T-Shirts: The classic fold! Lay your shirt flat, then pinch the shoulders together. Fold one side inwards, meeting at the center. Repeat with the other side. Fold the bottom third of the shirt upwards, then fold in half again.

  • Pants: Keep creases sharp! Lay your pants flat, then fold one leg over the other, aligning the seams. Fold the pants in half lengthwise. For extra space-saving, fold them in thirds.

  • Dresses: Preserve the drape! Lay your dress flat, then fold one side inwards, about a third of the way. Repeat with the other side. Fold the dress in half again, then half again if needed. For delicate fabrics, roll the dress up from the hem.

Rolling Royalty:

Rolling clothes is a fantastic space-saver and can help minimize wrinkles for certain items. Here's how:

  1. Lay your garment flat.

  2. Start at the bottom, and tightly roll the fabric towards the shoulders or neckline.

  3. Secure the roll with a ribbon or twine for extra security.

Garment Bag Grandeur:

Garment bags are lifesavers for delicate items like dresses, suits, or anything you want to keep extra protected. Simply slip your garment on a hanger and place it inside the bag. They're also great for re-use at the recipient's end!

Securing Your Package:

First things first – security! You wouldn't want your perfectly packaged outfit to become a fashion faux pas during transit. Here's how to make sure your box stays shut:

  • Mighty Tape: Invest in good quality, strong packing tape. Skip the flimsy stuff – you want a tape that can withstand bumps and jostles. Seal every seam of the box securely, creating a fortress for your clothes.

  • Double the Trouble, Double the Security: For fragile items like delicate dresses or sequined tops, consider double-boxing. Place the garment in a smaller box first, then pack it snugly inside a larger box with cushioning material. This extra layer of protection goes a long way in ensuring your clothes arrive in pristine condition.

  • Labeling Like a Pro: Clear and concise labeling is key. Include the recipient's address, your return address, and any special handling instructions like "Fragile" or "Do Not Bend" prominently on the box.


So, you've got some fabulous clothes ready to be shipped off. But before you toss them in a random box, hold on! Choosing the right packaging is key to ensuring your garments arrive at their destination wrinkle-free and ready to rock.

Key Takeaways for Clothes-Shipping Champs:

  • Match the mailer to the matter: Poly mailers are perfect for lightweight items like t-shirts, while sturdier cardboard boxes are ideal for heavier clothes or those with delicate details.

  • Size it right: A snug fit prevents clothes from shifting around, while a box that's too big wastes space and adds unnecessary weight.

  • Protection is paramount: Tissue paper adds a touch of luxury and keeps dust at bay, while bubble wrap or packing peanuts provide extra cushioning for delicate items.

  • Presentation matters: Consider using branded packaging or including a thank-you note for a positive customer experience.

By using the right packaging, you'll not only protect your clothes, but you'll also save money! Proper packaging reduces the risk of damage during shipping, which means fewer returns and happier customers.

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